SAG mill is an investment that can produce handsome returns if extra production is needed or simply to give the mine the option to mill the hardest ores at design throughput rates. Typical tests required to define a hardness variability function, are given below in Figure 1.

Every mining operation has a unique grinding process. has experience of over 8,000 grinding mills globally, including manufacturing and delivering the largest SAG/AG mills in the world. Our experts welcome the opportunity to assist you with circuit and circuit control design as well as start-up, operation, and optimization of your mill.

drive application is a dual-pinion SAG mill driven by two 5,000 kW wound rotor induction motors (WRIM). Two TMdrive-10SPRs control motor speed by recovering rotor current and returning the power to the utility supply. Confi gured in a twin motor arrangement, the motors share load in the tandem mill…

PDF | On Jan 1, 2001, S. Morrell and others published Influence of feed size on AG / SAG mill performance | Find, read and cite all the research you need on ResearchGate

The mill charge volume has a great impact on grinding efficiency. For efficient grinding, autogenous (AG) and semi-autogenous (SAG) mills need to be operated with the correct charge in order to maximize their throughput while avoiding overloading. The Outotec MillSense sensor system gives a precise indication of the mill charge volume.

The crushed pebbles fall directly onto the SAG mill feed belt and return to the SAG mill. SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed.

PDF | On Jan 1, 2001, S. Morrell published LARGE DIAMETER SAG MILLS NEED LARGE DIAMETER BALL MILLS – WHAT ARE THE ISSUES? | Find, read and …

The Grinding Circuit optimization Application is the first technology to accurately predict critical SAG Mill performance variables. It then correlates this data to give an accurate picture of conditions inside the mill. This allows mines to reduce downtime in operations by reducing scheduled liner wear inspections and unnecessary changes.

reliable drive system for SAG mills. Early SAG mills had a diameter of about 32’, later increasing to 34, 36, 38 and 40’. At the same time the mill volume also increased. Typically a SAG mill has a much larger diameter compared to its length. Yet the SAG mill of Newmont’s Yanacocha mine in Peru is a single

The idea and intention of applying this technology to SAG mills is not new. There have, no doubt, been many conversations which lamented the fact that the mysteries inside a SAG mill could not be directly observed via a camera, given the limiting assumption that such a camera could not survive the environment while providing a live video feed.

involves replacing the mill charge several times throughout the test. The Bond tests are typically run for a minimum of seven cycles, while the MacPherson and pilot plant tests are operated for about 6-10 hours. The achievement of steady-state is desirable in a grinding test, because harder components may build up over time. For AG/SAG mills,

5 Low ball charge SAG mill, high mill speed. (4% ball charge, 90% Nc) A cross between AG and SAG for competent, abrasive ores. As typically operated in RSA. 6 SAG mill (configurations 3, and 5 ) with recycle crusher Competent ores, better suited to coarse grind sizes as circulating loads can be high 7 SAG mills treating partially or fully

The results in SAG-Mill line 2 are even more dramatic. Because of segregation on the coarse feed stockpile, SAG-mill 2 receives a higher percentage of coarse material. The KnowledgeScape strategy’s ability to maintain smooth and stable operation of the mill was more apparent when contrasted to the DCS control on the “difficult” line.

The motion of the charge, that is the grinding media and the material undergoing grinding, within a mill is of considerable theoretical interest and practical importance, and for these reasons, has been the subject of considerable study by a number of workers, but, even so, no rigid and complete theory, covering all the aspects of the dynamics of the mill charge, has yet been produced.

MillSlicer has been developed for the mining industry, specifically for use on SAG/AG mills. The MillSlicer utilises vibration sensors and digital signal processing technology to provides information about the inlet and outlet conditions, and what is happening at each of the 360° of the mill.

the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered configuration. The installed power draw of 630 kW

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Rod mills are limited in size to 2000 kW because the longest commercial grinding rod available is 6 m long. For this reason rod mills are rarely selected in the present day environment of large AG/SAG mills and large ball mills. However, it is necessary to discuss their operation because a Rod mill product has a similar slope to AG/SAG mills.

Gearless mill drives. antamina compania minera antamina sa peru project one sag mill and 3 ball mill drive systems capacity sag mill 1000 th ball mills 1000 th consultant bechtel usa mill builder ffe minerals usa mill size sag mill 38 feet1158 m ball mills 24 fee...

semi-autogenous (SAG) mill and two ball mills, each with 13 megawatts (MW) of installed power, was expected to be SAG mill limited when treating competent basement rock. Ausenco Services Pty Ltd (Ausenco), was engaged to help optimise and enhance the productivity of the Phu Kham comminution circuit over an eight-month period.

Oct 12, 2017· SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

The performance of tumbling mills is sensitive to the volumetric mill filling which influences grinding media wear rates, throughput, power draw, and product grind size from the circuit. Each of these performance parameters peaks at different filling values. In order to contin-uously optimize mill operation, it …

The total mill feed remained essentially unchanged averaging approximately 1300 TPH. However, the total mill power consumption dropped 8% from an average of 7600 kW to 7000 kW. The mill work index dropped 10 percent from an average of 5.5 kW-hr/T to 5.0 kW-hr/T. Conclusions

Rubber Metal Composite Liners for AG/SAG Mills Polycorp has a long, successful heritage in the mining industry and is recognized as one of the leading mill liner manufacturers in the world. Polycorp has installed liners in mills up to 32ft/9.8m, and has supplied Mill Liners for more than 300 mills worldwide.

terms such as “SAG mill inefficiency factor.” As ore breakage characteristics can be a major factor in AG/SAG mill product size distribution, Figure 2 compares only data for porphyry ores. Before the true power efficiency of an AG/SAG grinding mill can be properly assessed by using the Wio concept, the T 80 used for calculations must be

Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

Typically, a SAG mill based circuit (P80 of 106 to 150 um) has media costs of around A$1/t. Providing the ore is amenable, the use of primary autogenous milling can reduce this cost by 40%. Autogenous milling is typically practiced in association with .

Outotec® MH Series Grinding Mills offer a cost-effective, and easy to operate and maintain grinding solution across the mill lifecycle. The MH Series includes a range of SAG, ball, and rod mills in standardized sizes with a capacity of up to 3.1 MW installed power, and is based on over 100 years of experience with grinding technologies.

Metallurgical ContentBall Mill Maintenance ManualOn Mill Installation and MaintenanceBall Mill Concrete FoundationsGrinding Mill FOUNDATIONGROUTINGBall Mill Sole Plate Am sure your Ball Mill is considered the finest possible grinding mill available. As such you will find it is designed and constructed according to heavy duty specifications. It is designed along sound engineering principles ...

2.1 SAG mill model The particles fed to the mill are ground in the milling chamber and subsequently downloaded into the discharge zone, where, according to a classification probability, they are either returned to the milling chamber for further grinding or become part of the mill output stream.

Tubular Ball Mills – Free download as PDF File (.pdf), text … Tubular Ball Mills 7. ... Introduction There are four main aspects of SAG mill design that will be discussed in … available in the SAG mill and ball mill … Starkey & Associates, Manual analysis ...

Each Module at Waterval Concentrator (WvalC) employs a φ7.3 m x 8.2 m EGL SAG mills with 2 x 5200 kW motors in primary milling duty. Two silos containing Merensky and UG2 ore respectively feed the mill that operates at a fixed 75% of the critical speed. The circuit is closed with a 600 µm aperture classification screen with